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  • Benefits of Using a Customized Hydraulic Press for Production
  • Benefits of Using a Customized Hydraulic Press for Production

    Date:2020-10-07 

    There are many production methods available for metal forming. Hydraulic presses can be used for compaction, assembly, stamping, forming, embossing and stretching. Customized hydraulic presses can provide versatility in stroke length, mold space and pressure functions, while other production methods (such as mechanical presses) cannot.

    Consistent pressure or force: The hydraulic press can provide full tonnage at any position on the stroke. On the other hand, mechanical presses require the operator to calculate the position where the part needs to be placed if the entire machine tonnage is required.

    Ability to change the stroke length requirements of each part: The mechanical press needs to use the entire stroke each time, which can be a time-consuming process. When using a hydraulic press, the stroke length can be set to a partial stroke. When using progressive (moving) molds on mechanical presses, you must be more careful than when using hydraulic presses.

    Free-fall system: The slider on the hydraulic press solution can "free-fall" during the approach, which allows the operator to increase the number of strokes per minute. During "free fall", the machine's slider will loosen, and gravity will slide it down to its predetermined position. By using gravity, operators can speed up production.

    Foraging machinery that requires renewal, it is usually cheaper to rebuild or refurbish a hydraulic press than the cost of rebuilding a mechanical press.

    The hydraulic press can be more customized and has the ability to handle various tonnages. Alternatively, mechanical presses are usually one size per ton. The industry that most often uses hydraulic presses.
    Customizable hydraulic press solutions are dedicated mechanical parts. It is important to understand what product to manufacture, what force is required, the process involved in manufacturing the part, and the characteristics of the material. Many industries may use customized hydraulic presses in their production processes. Some examples include: The automotive industry may use hydraulic presses to assemble two or more parts together, such as bearings, shafts, gears or rear axle assemblies. Assembly applications can also be used in the medical, electronic or military industries. Compaction applications may include arms fuse assemblies, Teflon power supplies for sealing, fuel cell and battery compaction. The aerospace industry can use hydraulic presses for deep drawing processes. Deep drawing is a forming process that can be used to manufacture fire extinguishers, oil tanks, fan covers, and air ducts. Other industries that use customized hydraulic presses include household appliance manufacturers, enterprises in the agricultural industry, and energy storage.

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